Want an inexpensive motorcycle toolbox that you always goes with you? This DIY Ammo Can hack makes uses Outback Motortek pannier racks and the Mosko Moto Backcountry Pannier kit to do just that. (and probably works on other pannier racks/kits as well) Once you’ve got the right parts it should only take 20 minutes to install.
What you’ll need
Here is what you’ll need to make your own simple motorcycle tool box:
- Outback Motortek Pannier Racks (standard version, or similar) – I’ve linked to the Tenere 700 version, but my hunch is this should work for many bikes. I tested on my wifes KTM790 Adventure and it worked perfectly as well
- Mosko Moto Backcountry Pannier Kit (or similar) – I am using the 35L panniers, but I bet the 24L panniers will work as well.
- Small Ammo Can – I got this one from Amazon:HARDROCK 30 Cal Ammo Can Metal 9mm Ammo Box
- Mosko Moto / Voile Straps – 20″ length (or similar) – Simalarly, any voile strap will do (in the 20″ or so length) – but these from Mosko Moto are nice and wide and seem tougher than the thinner Voile straps. Confidence inspiring!
In the video I show how I did this tool kit hack on my own motorcycle, the Yamaha Tenere 700, but I also checked the fit on my wife’s motorcycle, the KTM 790 adventure and it worked perfectly there as well. The key seems to be the Outback Motortek pannier rack and Mosko Moto Backcountry Pannier Kit (or at least the wedges and pucks (backing plate and attachment brackets) cause this is what makes it work so well. Other brands of motorcycle racks and motorcycle luggage might work, but it’s hard to argue with how well this goes together. I was really surprised with not only how well this worked but also how easy it was to install. The fit is like it was made for it and the straps hold the ammo can very securely in place.
Ammo Can Considerations
The key to the ammo can is the size. This works so well because the ammo can is just the perfect size to fit between the pucks (brackets attaching the mosko moto pannier mounting wedge) and the wedge, inside the frame of the rack. The listed dimensions for the HARDROCK 30 Cal Ammo Can Metal 9mm Ammo Box is 10.8″ x 3.7″ x 6.9″. The 10.8″ long and 6.9″ tall dimensions are the cirtical ones cause that’s what makes it fit. As you can see, you could go a little bit longer than 10.8″, but not much, before interfering with the rack. And 6.9″ is the perfect height, any taller and it wouldn’t fit between the pucks. And any shorter and it would be prone to bouncing around on bumpy roads.
If you’ve already got the racks and luggage, the cost is less than $50! (about $20 for the straps and $20 for the ammo can). In the past, I have gone the tool tube route, using a PVC or ABS tube. You can actually see the last one of these I built in this youtube video on my Africa Twin. But new bike, new tool kit. And I like the space and ease of access for this ammo can tool box a bit better than the tool tube, which made it hard to reach things that fell to the very bottom.
I’ve had this setup in place for a few hundred miles and I have no complaints. It works just as I had hoped – providing trouble free access to my critical tools in an unobtrusive way. There is not a lot of unneccessary noise or vibration coming from the kit – in fact, I dont even know it’s there. And it appears to be very secure in that spot, the voile streps really do a good job of locking it into position. I have been on and off pavement with it (and some very light trail riding) and haven’t noticed any issues with it moving around or bouncing out of position.
What’s in your motorcycle toolbox?
When it comes to assembling your motorcycle toolbox, there are several critical tools that should be considered must-haves. These tools will not only assist you in handling common roadside repairs but also empower you to tackle unexpected challenges that may arise during your journey. Here are some essential tools that every motorcyclist should have in their toolbox:
- Wrenches and Socket Set: A versatile set of wrenches and sockets of various sizes is indispensable. These tools enable you to tighten or loosen bolts, remove parts, and perform basic maintenance tasks such as adjusting levers, mirrors, or footpegs.
- Screwdrivers: Both flathead and Phillips head screwdrivers are essential for removing or tightening screws on your motorcycle. They come in handy for various tasks, such as adjusting carburetors, removing fairings, or fixing electrical connections.
- Pliers and Vice Grips: Pliers are invaluable for gripping and twisting objects, while vice grips provide an extra level of gripping power. These tools are useful for handling tasks such as pulling wires, bending metal, or holding components in place during repairs.
- Tire Repair Kit: A flat tire is one of the most common issues faced by motorcyclists. A tire repair kit, including patches, glue, and tire levers, 0spare tube, and pump. Whatever you need that allows you to fix a tire and get back on the road quickly.
- Hex Key Set: Also known as Allen keys, hex keys are essential for working with hexagonal socket head bolts commonly found on motorcycles. From adjusting handlebar controls to removing engine covers, a comprehensive hex key set will come in handy for various applications.
- Electrical Tape and Wire Connectors: Electrical issues can arise unexpectedly, and having electrical tape and wire connectors allows you to address wiring problems on the go. These tools help secure and insulate wires, ensuring proper connections and reducing the risk of electrical malfunctions.
- Multi-tool: A compact multi-tool is a convenient addition to your toolbox, providing a variety of functions in a single device. Look for one that includes pliers, a knife, scissors, and other useful tools that can be invaluable in a pinch.
While the above tools are essential, it’s important to customize your toolbox based on your motorcycle’s make and model, as well as your personal preferences. Familiarize yourself with your motorcycle’s specific maintenance requirements and ensure you have the necessary tools to address potential issues. By equipping yourself with these critical tools, you’ll be well-prepared to handle common mechanical challenges that may arise during your motorcycle adventures. And even though it is fairly small (as these things go) I didn’t have any problem fitting all the essential tools into the ammo can.
(Note: The tools mentioned above are general recommendations. The specific tools required may vary depending on your motorcycle model, preferences, and the nature of your journey.)
Ammo can motorcycle tool box hack conclusions
As a motorcycle enthusiast, I’ve come to realize the paramount importance of having the right tools with me on my journeys. It’s not just about convenience; it’s about being self-reliant and prepared for any situation that may arise on the open road. Whether I’m embarking on an epic cross-country adventure or enjoying a leisurely weekend ride, having a well-equipped toolbox by my side is a game-changer.
When I hop on my motorcycle, I become the captain of my own destiny. Unlike driving a car, where help is just a phone call away, motorcycling demands a different level of self-sufficiency. That’s why having the right tools becomes an essential part of my riding experience. They allow me to handle minor mechanical issues, make on-the-spot repairs, and keep my ride running smoothly. Adjusting chain tension, fixing loose bolts, or changing a tire—these tasks are made possible when I have the necessary tools at my disposal.
But it’s not just about functionality; it’s about the peace of mind that comes with being prepared. As I venture into unfamiliar territories or embark on long-distance journeys, knowing I have the tools to handle unforeseen circumstances alleviates any worries and enhances my overall enjoyment of the ride. Instead of fretting over potential breakdowns or mechanical mishaps, I can fully immerse myself in the breathtaking scenery and the freedom that motorcycling offers.
As I conclude this blog post, I can’t help but share an innovative hack that has revolutionized my tool storage and organization on the road. Combining the durability of an ammo can with the reliability of Mosko Moto and Outback Motortek, I have created a practical and efficient solution for my motorcycle toolbox. This hack ensures that my tools are not only securely stored but also readily accessible whenever I need them.
So, fellow riders, whether you’re planning an epic adventure or going for a short ride, remember the importance of having the right tools by your side. Embrace the self-reliance and independence that comes with being prepared. Explore ingenious storage solutions like the motorcycle toolbox ammo can hack to enhance your organization and ruggedness on the road.
With the right tools and storage solutions, we can fully embrace the freedom, excitement, and limitless possibilities that come with riding a motorcycle. So, let’s ride safe, stay equipped, and make the most of every thrilling moment on the open road!