With ski season in full swing here in the pacific northwest, it was time to get serious about a project I have been thinking about for a long time; the vertical ski carrying rack. Before, when I had normal height vehicles, I firmly believed that the rocket box (or similar type of roof box) was the perfect ski carrying system. It was easy to use and versatile in its carrying capacity. Even after the locking system and hinges started falling apart on my roof box I still kept on using it, without a problem. Holding it together with coat hangers and bungee cords. But all that changed when we got the van. The high roof sprinter van is just too tall for a rocket box. Sure you can get ladder, but who wants to be climbing a ladder in ski boots?? This is also true for a lot of the taller SUV’s – you pretty much need a step stool to access the roof box (or risk a brain injury balancing on the rear tire) – and there is nothing convenient about that. So a ski carrying solution was required.
In short, the best ski/snowboard carrying solution I have come up with for a tall vehicle is to carry them vertically on a hitch rack. Simply attach clam shell style ski racks (roof racks) to the vertical post of a typical bike hitch rack using some steel angle iron and flat plate. Fasten everything together tightly with stainless steel bolts and lock-nuts.
Effective, but not the best idea
The first idea for a ski carrying solution were to put all these webbing loops underneath the bed platform. This worked extremely well. It kept the skis from taking up valuable floor space and the loops also could be used for all kinds of other things. The setup was simple (in fact I did it in about 20 minutes when we were packing up for an Anthony Lakes trip), I simply created loops out of 1″ flat or tubular webbing across the bottom of the bed platform. I used 1″ wood screws threaded into 1″ fender washers in order to firmly hold the webbing in place without fear that the webbing would unravel. We ran this system for season and didn’t complain to much, but it wasn’t perfect. Long skis stuck out from the bottom of the bed platform and wet skis, put in storage after an epic day of skiing powder dripped onto whatever was stored below them. The van started taking on that musty wet clothes smell. A new solution was required.
Clearly storing the skis outside was important. But again, the typical roof rack setups were not going to be very convenient – even if I did bite the bullet and get that awesome side ladder that I covet. I looked around and couldn’t really find any store bought viable solutions – so I did what must be done and designed my own.
- Arc Welder
- socket ratchet and wrenches
- Metal saw (I use a chop saw with a metal cutting blade)
- Clamshell type ski racks (see additional thoughts below)
- Mast type Hitch Bike Carrier – I added on to my existing Recon Rack but you could build your own
- 6′ of 2″ x 2″ x 1/8″ Steel Angle
- 1″ x 1/8″ flat steel bar
- 1/4″ bolts of various lengths
- 1/4″ lock-nuts
- Spray paint
- 1/8″ rubber (between the existing rack and new mounts)
The concept is fairly simple: attach the clamshell style ski racks to the vertical post of the hitch rack. In reality it took a little more doing, but only took an afternoon to develop and install v1.0.
First I cut the steel angle in half so I had two 36″ sections. The 6 ski / 4 snowboard racks I purchased were about 32″ wide so these could be mounted to the steel angle. I am not sure about other ski racks, but I chose the Rhino Racks because I could tell from the website that the bottom of the rack could be mounted flat to the steel angle. In this way I could use the angle itself to provide some additional support to prevent the rack from twisting under the vertical load (which I imagine they are not particularly made for). I drilled holes in the angle to match the spacing of the mounting holes on either end of the ski rack.
How you mount the angle to your bike rack really depends on what bike rack you have. For me, I wanted to avoid drilling extra holes into the rack and so was able to use existing holes in the existing upper and lower rack sections. I also needed to make sure the racks would clear the bindings and I also wanted to keep the tails of the skis from being lower than the bottom of the vehicle. This of course will vary from vehicle to vehicle, but I found for my touring bindings (which have the widest spacing of all our skis) I needed a minimum of 24″ of spacing between racks. Since the existing holes didn’t meet this criteria (and also wouldn’t prevent the rack from twisting, if mounted through only one hole) I had to add some additional steel.
Using the 1″ flat steel bar I cut off an 8″ strip and drilled it so it aligned with the existing holes in the lower mast section and cut another strip to align with the existing holes in the upper mast section. The 1″ flat steel would be mounted parallel to the rack mast (vertically) while the ski racks, mounted to the angle would be mounted perpendicular to the rack mast (horizontally). Spacing of the two rack sections is, of course, critical.I welded the flat steel to the angle at the center point of the angle, spray painted the assembly, and bolted everything together.
The one worry I had with this setup was that the back of the vehicle gets so dirty with road grime, I didn’t want that crap getting into my skis and bindings. The solution is easy though; the first couple times I just wrapped our bindings in a plastic bag. This worked fine but is not very elegant. In the next phase, I used a bunch of old nylon I had lying around the garage and made little ski sleeves that I could easily throw the skis in. This works like a charm for keeping the skis clean in transit.
- In order to hold the skis in position while the racks are open I drilled a couple extra holes in the top ski rack angle and ran a bungee cord across that rack. When putting the skies into the rack I loop the tips under the bungee cord and rest the bindings on the lower rack. This holds everything in place while loading. Then when all the skis are loaded up I close the top rack first, push the skis up a little bit to provide the needed clearance for the bottom rack, then close the bottom rack. This process took a second to get used to, but is really straightforward.
- I guess I didn’t mention it above, but this system works especially well with the pivot I have on my hitch made by RackAttach.
- I suppose it goes without saying, but the above works perfectly fine for a snowboard.
- If I was to do it all over again I would probably get a better ski rack. Since I wasn’t sure if this was going to work at all, we went with a fairly inexpensive ski rack. When we have four skis loaded up the Rhino Rack doesn’t close very well and you have to kind-of torque it around to get it to latch. This can be really really really annoying, especially when its cold. Though I haven’t tested it out, the Yakima Fat Cat racks sound intriguing, as the pivot side expands on a spring loaded hinge to accommodate ‘thicker’ skis. This is probably something we will upgrade to next ski season – so I will report back then.
Update 4/2/2017: now that its spring, we have been doing some dual-sport days: biking and skiing. For this, we needed to put the rack in ‘hybrid mode’ to carry both bikes and skis. This was easy to do by just putting the top arm of the bike rack (the one with the wheel trays) back on.